Its ok now been to see Chris Gilly intercoolers holding boost so its not that thats causing problem. Its a mondeo diesel I'm getting black smoke when the turbo kicks in either stationary or under load first port of call was a split intercooler hose but its not that got a few more things to try but suggestions would help if anyone has had similar thanks.
get a pressure/smoke test done on it, will show anything up. if you can't find anyone to do it give me a shout and i can give you a number of someone who comes out and does them, nice and cheap