Welcome to WikiWirral, sharing is what we do best.
Forum Stats
12184 Members
65 Forums
72606 Topics
978376 Posts
64 posts in the last 24hrs
Max Online: 7831 @ 8th Apr 2013 4:18pm
Who's Online - Click Me
91 registered (11kendo, 18 invisible), 1493 Guests and 194 Spiders online.
Key: Admin, Global Mod, Mod
Social Media : Follow Us


(Views 7days)This Weeks Most Read
Secretive mega shake-up of NHS could cost 15 mil 633
Found a mobile phone 14/01/2017 WALLASEY 391
Asbestos shed removal 373
Paypal help 369
Sometimes You Could Strangle Someone 357
When we live to be a 100 yrs old 313
Best Price for Scarpping my car 291
Spy in the wild 285
Lost Mobile Phone 284
RAC ,AA v Breakdown Recovery 282
New General Forums
Jets
by cools
Today at 12:14 PM
The Scouse Accent
by palemoon
18th Jan 2017 7:49pm
birthday wishes
by sunnyside
18th Jan 2017 12:48pm
The Green Eyed Girl
by granny
17th Jan 2017 10:33pm
New Wirral History
753 Sea Horse, Unit 9, Wallasey Waterfront
by Norton
18th Jan 2017 9:07pm
What was County Hall, Abbey Street, Birkenhead?
by yoller
15th Jan 2017 1:28pm
752 The Old Manor Club, Withens Lane, Liscard
by Norton
13th Jan 2017 2:20pm
751 Plough Inn, Mount Pleasant Rd, New Brighton
by Norton
13th Jan 2017 1:38pm
351 Prince Alfred 30 Tunnel Road 30 30 to 32
by yoller
8th Jan 2017 7:18pm
Forum Tips
Photo Gallery Forums
fireworks on the Mersey last night
Hadlow train station
Topic Replies
RAC ,AA v Breakdown Recovery
by fish5133
11 minutes 10 seconds ago
Taylors Villas 1874 any info?
by Norton
12 minutes 45 seconds ago
Parking Charges
by Beethoven
15 minutes 59 seconds ago
Nuns Abused Children in Care Homes.
by fish5133
22 minutes 13 seconds ago
Question Time
by fish5133
45 minutes 12 seconds ago
Animal Cruelty in the Film Industry
by granny
Today at 12:00 PM
Melamine faced chipboard ( Walnut or Oak )
by Reno37
Today at 11:36 AM
Sanctuary awaits 5 bears
by venice
Today at 10:19 AM
Musicals
by casper
Today at 07:21 AM
January
M Tu W Th F Sa Su
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18 19 20 21 22
23 24 25 26 27 28 29
30 31
Recent Posts : What's On ?
Indian/Jazz fusion music Liverpool
by buddy
17th Jan 2017 9:46am
Chinese New Year Liverpool
by paxvobiscum
15th Jan 2017 11:08am
Page 1 of 3 1 2 3 >
Topic Options
Rate This Topic
#128674 - 17th Feb 2006 8:09pm 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
As iv mentiond am starting a new project laugh This will be a LONG project so dont expect weekly updates. This project will be how I am building it as there are many different ways using many different parts.

If turbo'ing an engine in general terms it WILL cost a fortune, however for a Zetec turbo its not as bad since most Ford engine parts are compatible and interchangable which is always a good thing smile

So far I have the turbo, escort turbo manifold and a zetec sump thats been modifiyd.

By using the escort turbo (ERST) manifold the ports match those on the zetec head but unfortunetly the studs do not so the head needs drilling/tapping to accept the new studs.

For the turbo am using the T3 garret turbo (From a ERST) as I could use a bigger/small turbo but am after the finished result and not power upgrades at this point, once its finished then I can look into it.

The zetec sump is basicly standard except an oil return valve has been welded in above fluid level, this is for the turbo oil return but I will need to sort an oil feed to it at a later date (The block needs a new feed tapping into it).


Poor picture from eBay of my brand new ERST manifold (Ford no longer produce them).


Bad picture of the turbo and I dont currently have a pic of the sump
_________________________
My website: www.TeamFord.co.uk

Top
AutoWirral : Advertising
Click me for more Information......


Looking for a Service / Tradesman? Look in our Local Business Directory. Click Me
#128675 - 17th Feb 2006 10:01pm Re: 2.0 Zetec Turbo build
lazy_ben Offline
Wise One

Registered: 5th Jan 2004
Posts: 868
Loc: Moreton
good luck. what car's it going in?
_________________________


new msn/email: bena3turbo@hotmail.com

Top
#128676 - 17th Feb 2006 10:03pm Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
Eventually in the Fiesta, I'll be using another 2.0 engine as a base. Then I can enjoy the fiesta how it is until the engines finished laugh
_________________________
My website: www.TeamFord.co.uk

Top
#128677 - 17th Feb 2006 10:38pm Re: 2.0 Zetec Turbo build
Mark Online   Reading


Wiki Master

Registered: 9th Nov 2003
Posts: 21001
Loc: Wirral
This will be great to follow,
hopefully you will also let us in on some of the mistakes along the way if any...

At the end your going to have an awesome topic.

Good Luck smile
_________________________
My Avatar images are all from the Wirral Gallery.Click Me
Wow Wirral History is coming along Great! Wirral History

we get +200 new members a month now smile

Top
#128678 - 18th Feb 2006 9:34am Re: 2.0 Zetec Turbo build
spinking Offline
Forum Veteran

Registered: 11th May 2004
Posts: 5093
Loc: Happy Home
Good luck daz will be watching how this goes with alot of interest.
_________________________
drifting drifting and yet more skidding

Top
#128679 - 21st Feb 2006 9:17pm Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
Exhaust manifold should be arriving 2mrw and the turbo, sump, hoses and DV are all being collected on saturday.

When doing a zetec turbo conversion you have the problem of lowering the compression ratio, there are a few ways of doing this and despite my other post about xe pistons, I have found the following to be ideal - C20LET pistons.

C20LET pistons are found in the calibra and astra turbo. They are just under 86mm width so a very slight rebore will be needed changing the engines cubic capacity (cc) from 1998cc to 2045cc. I have sourced/sourcing a set that may require a slight skim on the crowns but nothing to worry about - Plus am getting them ver very cheap wink

At this point I havnt mentiond the managment issues of a zetec turbo.

The standard ECU cannot run a turbo (cant allow for boost etc), I am NOT doing the usual route of using a FRST inlet simply because, a 2.0 using a 1.6 inlet is restrictive! I shall be using my current favourite - The focus inlet wink
Since NO FRST/ERST parts are being used bar the manifold/turbo combo I am not using the turbo managment (OFAC/OFAB ecu).

Because of the above aftermarket managment will have to be used, and am going to use MegaSquirt. Once fitted I will be able to custom map the ECU myself (think of the money saved) and the ECU can do a host of things such as launch control and progressive NOS. I am aware that its not an easy thing to do (I know it'll not be as good as the reputable company that specialises in it) but it is all I require.

Good News about the pistons tho laugh
_________________________
My website: www.TeamFord.co.uk

Top
#128680 - 21st Feb 2006 10:06pm Re: 2.0 Zetec Turbo build
scoop Offline
Wiki Addict

Registered: 18th Nov 2004
Posts: 7238
Loc: Leuchars
lookin cool dazza,gonna be a long job?and uve already got a fair few bits already.Mapping it yourself will be a challenge but good luck and if u manage it it'll be much kudos to u.great News on the pistons,but are the small ends of the rods the same between the zetec and the vaux engine?

cant wait to see pics of the engine goin together
_________________________

Top
#128681 - 21st Feb 2006 10:09pm Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
Even tho iv sourced parts quite quickly am still expecting a long build time.
With the mapping, the ECU comes with the correct programs and theres enough data on the net to help me do it, it can plug in to a laptop and you live map it (Kinda like the fast and the furious tease )

The rods are not a problem, but the gudgeon pin needs to be modifiyed to allow fitment of the LET pistons, its a small job or so am told.

Dont worry I'll get enough pics up smile
_________________________
My website: www.TeamFord.co.uk

Top
#128682 - 21st Feb 2006 10:27pm Re: 2.0 Zetec Turbo build
scoop Offline
Wiki Addict

Registered: 18th Nov 2004
Posts: 7238
Loc: Leuchars
So the ECU wont leave u completely in the lurch and make it run lean as **** on startup then?itll have a rough idea of what to do,thats good.How u gonna insure this beast man?
_________________________

Top
#128683 - 22nd Feb 2006 12:38am Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
It'll be a trackcar.
With the ECU am getting standard 2.0 settings so that I can tinker with them. smile
I'll get some pics up when I recieve the parts
_________________________
My website: www.TeamFord.co.uk

Top
#128684 - 23rd Feb 2006 1:31am Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
Well I have paid for my pistons at a very cheap price wink Below is a pic I was sent of one of them, as you can see if has valve cutouts and a domed crown, this is what alters the compression.



When all my bits and bobs arrive I'll post some decent pics up. The pistons could do with a clean up. Onwards and upwards laugh
_________________________
My website: www.TeamFord.co.uk

Top
#128685 - 23rd Feb 2006 6:43pm Re: 2.0 Zetec Turbo build
Johnny Alan Offline
Forum Addict

Registered: 15th Sep 2004
Posts: 2082
Loc: wirral
What you can also do is drill holes in the conrod and glue small pieces of cork into the holes this makes a lighter conrod and keeps the secondary compresion the same, overall make it more revvy. Dnt drill to big of a hole so it snaps though.
_________________________
Zoom,Beep,Zoom,Beep,Zoom,Beep.....................

Top
#128686 - 23rd Feb 2006 9:15pm Re: 2.0 Zetec Turbo build
Dazza Offline
Forum Master

Registered: 10th Nov 2003
Posts: 2899
Loc: Birkenhead
eek
Does this actually work and work reliably? I wont do it on mine as of the pressure build up etc but Iv not heard that method!
_________________________
My website: www.TeamFord.co.uk

Top
#128687 - 26th Feb 2006 5:15pm Re: 2.0 Zetec Turbo build
robbie Offline
Enthusiast

Registered: 1st Mar 2004
Posts: 187
Loc: BROMBOROUGH
dazza just seen the topic good luck and ile be watchin very carefully but wouldnt it be easier just gettin a 2.0 tubro unit out of an older mondeo or is it so you can build yourself. think
_________________________

Top
#128688 - 26th Feb 2006 6:21pm Re: 2.0 Zetec Turbo build
scoop Offline
Wiki Addict

Registered: 18th Nov 2004
Posts: 7238
Loc: Leuchars
2.0 turbo zetec is not an existing engine unfortunately robbie.the only thing similar to this would be to get a FRST engine.and theyre too small,so if ur gonna go through some trouble to get ur turbo'd fez,u may aswell start with a zetec
_________________________

Top
Page 1 of 3 1 2 3 >

Moderator:  StuyMac 
Random Wirral Images

Click to View Topic.
Newest Topics
Animal Cruelty in the Film Industry
by granny
Today at 12:00 PM
Question Time
by derekdwc
Yesterday at 11:27 PM
Sanctuary awaits 5 bears
by venice
Yesterday at 06:25 PM
Parking Charges
by diggingdeeper
Yesterday at 03:01 PM
Kitten found Arrowe park car park
by Greenwood
Yesterday at 02:42 PM
For Sale & Free
Melamine faced chipboard ( Walnut or Oak )
by Reno37
Today at 11:36 AM
Wanted freezer kit
by dodie
18th Jan 2017 9:58pm
2pioneer speakers Free
by dodie
18th Jan 2017 9:54pm
Looking to swap an xbox one for a ps4
by surykata
18th Jan 2017 8:10pm
Wanted old cars spares or repairs
by vw_kyle
17th Jan 2017 1:08pm
Featured Member
Registered: 8th Oct 2016
Posts: 13
Newest Members
Branco, Smudge22, Collette63, shellylou, sgjrob
12184 Registered Users
Today's Birthdays
No Birthdays
New Wirral Info
Paper Recycling. ?
by fish5133
Yesterday at 11:16 AM
Paypal help
by venice
17th Jan 2017 8:59pm
Brown Bin Collections Restarting Today 17th Jan
by fish5133
17th Jan 2017 9:04am
Indian/Jazz fusion music Liverpool
by paxvobiscum
15th Jan 2017 11:19am
Chinese New Year Liverpool
by paxvobiscum
15th Jan 2017 11:08am
News : New Topics
Nuns Abused Children in Care Homes.
by granny
Today at 12:13 PM
Parking Charges
by diggingdeeper
Yesterday at 03:01 PM
Spectacles found.
by Beethoven
18th Jan 2017 1:02pm
When we live to be a 100 yrs old
by granny
18th Jan 2017 11:46am
Secretive mega shake-up of NHS could cost 15 mil
by RUDEBOX
16th Jan 2017 5:58pm
New Enthusiast Forums
Animal Cruelty in the Film Industry
by granny
Today at 12:00 PM
Question Time
by derekdwc
Yesterday at 11:27 PM
Sanctuary awaits 5 bears
by venice
Yesterday at 06:25 PM
Kitten found Arrowe park car park
by Greenwood
Yesterday at 02:42 PM
Puppy wanted good careing home offered
by chris7777
Yesterday at 09:07 AM
(Views 24hrs)Trending Newest Topics
Parking Charges 169
Question Time 148
Sanctuary awaits 5 bears 133
Kitten found Arrowe park car park 61
Nuns Abused Children in Care Homes. 32
Animal Cruelty in the Film Industry 27
Melamine faced chipboard ( Walnut or Oak ) 26
Jets 5
Wirral Sunrise Sunset
Sunrise Fri 8:13am
Sunset Fri 4:33pm
Local Time Fri 1:48pm
WikiWirral Can . . . .